TALASLI IMALAT SIRASINDA KESICI TAKIMDA MEYDANA GELEN HASAR MEKANIZMALARI VE TAKIM HASARINI AZALTMA YÖNTEMLERI
Keywords:
Tool, Wear, Tool Materials, Flank WearAbstract
The main goal of this work is to study the influence of the tool failure mechanisms and on the tool life. Aiming to
achieve this goal, several tool failure mechanisms are explained.
Tool life is often the most important practical consideration in selecting cutting tools and cutting conditions.
Tool wear and fracture rates directly influence tooling costs and part quality. For these reasons tool life is the
most common criterion used to rate cutting tool performance and the machinability of materials. An
understanding of tool life requires an understanding of the ways in which tools fail. Broadly, tool failure may
result from wear, plastic deformation, or fracture. Cutting edges experience much higher normal and shear
stresses than almost any other type of bearing surface and, at high cutting speeds, high temperature are also
generated. The principle types of tool failure mechanisms,characteristics, countermeasures for common types
of tool failure mechanisms and classified according to the regions of the tool they affect, are shown in Table 2.
A primary goal of metal cutting research has been to develop methods of predicting tool life from a
consideration of tool failure mechanisms. Unfortunately, accurately predicting tool life in any general sense is
very difficult because tool failure mechanisms depend on several parameters. In this work, studying about
online monitoring of tool condition methods are also explained.
Downloads
References
“Mapping the wear of some cutting tool materials”,
Wear, 162-164, 971-974, 1993.
[2] Lim, S.C., Lim, C.Y.H., “Effective use of coated
tools the wear-map approach”, Surface and Coating
Technology, 139, 127-134, 2001.
[3] Soderberg, S., Hogmark, S., “Wear Mechanisms
and Tool Life of High Speed Steels Related to
Microstructure”, Wear, 110, 315-329, 1986.
[4] Dolinsek, S., Sustarsic, B., Kopac J., “Wear
mechanisms of cutting tools in high-speed cutting
processes”, Wear, 250, 349-356, 2001.
[5] Arsecularatne, J.A., Fowle, R.F., Mathew, P.,
Oxley, P.B.L., “Prediction of tool life in oblique
machining with nose radius tools”, Wear, 198, 220-
228, 1996.
[6] Gu, J., Barber, G., Tung, S., Gu, R.J., “Tool life
and wear mechanism of uncoated and coated milling
inserts”, Wear, 229, 273-284, 1999.
[7] Pekelharing, A.J., “Cutting tool damage in
interrupted cutting”, Wear, 62, 37-48, 1980.
[8] Sarhan, A., Sayed, R., Nassr, A.A., El-Zahry,
R.M., “Interrelationships between cutting force
variation and tool wear in end-milling”, Journal of
Materials Processing Technology, 109, 229-235,
2001.
[9] Stephenson, D.A., “Metal Cutting Theory and
Practice”, Marcel Dekker Inc., New York, 1996.
[10] Trent, E.M., Wright, P.K., “Metal Cutting”,
Butterworth Heinemann, New Delhi, 1999.
[11] Lin, S.C., Lin, R.C., “Tool wear monitoring in
face milling using force signals”, Wear, 198, 136-142,
1996.
[12] Cuppini, D., Derrico, G., Rutelli, G., “Tool wear
monitoring based on cutting power measurement”,
Wear, 139, 303-311, 1990.
[13] Dolinsek, S., Kopac, J., “Acoustic emission
signals for tool wear identification”, Wear, 225-229,
295-303, 1999.
[14] Ravindra, H.V., Srinivasa, Y.G., Krishnamurthy,
R., “Modelling of tool wear based on cutting forces in
turning”, Wear, 169, 25-32, 1993.
[15] Usui, E., Shirakashi, T., Kitagawa T., “Analytical
prediction of cutting tool wear”, Wear, 100, 129-
151,1984.
[16] Xiaoli, L., “A brief review: acoustic emission
method for tool wear monitoring during turning”,
International Journal of Machine Tools and
Manufacture, 42, 157-165, 2002.
[17] Dimla, E., Dimal, S., “Sensor signals for toolwear
monitoring in metal cutting operations-a review
of metods”, International Journal of Machine Tools
and Manufacture, 40, 1073-1098, 2000.
[18] Choudhury, S.K., Jain, V.K., Rama, R., “On-line
monitoring of tool wear in turning using a neural
network”, International Journal of Machine Tools and
Manufacture, 39, 489-504, 1999.
[19] Choudhury, S.K., Kishore, K.K., “Tool wear
measurementin turning using force ratio”,
International Journal of Machine Tools and
Manufacture, 40, 899-909, 2000.
[20] Galente, G., Lombardo, A., Passannati, A., “Tool
life modelling as a stochastic process”, International
Journal of Machine Tools and Manufacture, 38, 1361-
1369, 1998.
[21] Kaye, J.E., Yan, D.H., Popplewell, N.,
Balakrishnan S., “Predicting tool flank wear using
spindle speed change”, International Journal of
Machine Tools and Manufacture, 35 (9), 1309-1320,
1995.
[22] Lim, G.H., “Tool-wear monitoring in machine
turning”, Journal of Materials Processing Technology,
51, 25-36, 1995.
[23] Kopac, J., Sali, S., “Tool-wear monitoring during
the turning process”, Journal of Materials Processing
Technology, 113, 312-316, 2001.
[24] Obikawa, T., Kaseda, C., Matsumura, T., Gong,
W.G., Shirakashi, T., “Tool wear monitoring for
optimizing cutting conditions”, Journal of Materials
Processing Technology, 62, 374-379, 1996.
[25] Szecsi, T., “Automatic cutting-tool condition
monitoring on CNC lathes”, Journal of Materials
Processing Technology, 77, 247-254, 1995.
[26] Lee, C.K., Shih, H.C., “Structure and corrosive
wear resistans of plasma nitrided alloy steels”,
Corrosion, 50, 848-856, 1994.
[27] Choudhury, S.K., Ramesh, R., “On-line tool wear
sensing and compensation in turning”, Journal of
Materials Processing Technology, 49, 247-254, 1995.
[28] Zhou, J.M., Andersson, M., Stahl, J.E., “A
system for monitoring cutting tool spontaneous failure
based on stress estimation”, Journal of Materials
Processing Technology, 48, 231-237, 1995.
[29] Gomayel, J.J., Bregger, K.D., “On-line tool wear
sensing for turning operations”, ASME Journal of
Engineering for Industry, 44, 44-47, 1986.
Downloads
Published
How to Cite
Issue
Section
License
The manuscript with title and authors is being submitted for publication in Journal of Aeronautics and Space Technologies. This article or a major portion of it was not published, not accepted and not submitted for publication elsewhere. If accepted for publication, I hereby grant the unlimited and all copyright privileges to Journal of Aeronautics and Space Technologies.
I declare that I am the responsible writer on behalf of all authors.
